- Name: Robotic workplaces for automatic sticking of labels
- Customer: Daikin Industries Czech Republic, Pilsen
- Realization: 06/2018 - 06/2020
- Category: Industrial automation
The goal of the delivery was to make sticking of labels and strapping of cardboard boxes with air conditioning units fully automatic within a total of four production lines at Daikin. The main benefit for the customer is the saving of human power of two manual workers, eliminating an ergonomically unsuitable workplace and reducing the error rate due to the camera system for output quality control.
Realization of complex delivery:
- Analysis of the current production process, design of a suitable method of automation
- Design and fabrication of conveyors and special mechanical parts
- Development of a robotic head for vacuum gripping of labels by a robot
- Design of electrical and pneumatic instrumentation, fabrication of switchboards
- Realization of a safety system
- Programming of a control system and visualization, programming of a robot
- Commisioning at the site and service
Integration of the machine control into customer's technology:
- Existing control systems of related segments of the production line and all necessary modifications
- Superior line control and production information system
- Label printer with automatic robot removaliskárna etiket
- Camera systems for robot guidance and legibility control of affixed labels
- Retrofit of a manual machine for strapping boxes and addition of automatic carriage and control
Technologies used:
- Robots: Universal Robots
- Machine control system and visualization: Omron NX
- Camera systems: Keyence
- Drives: Omron, Itoh-Denki, Nanotec
- Printers: Zebra
- Strapping machines: StraPack
- Machine monitoring and reporing: REXYGEN, Oracle SQL database
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